THERMAL INSULATION OF HEATERS AND ELEMENTS
Thermal Insulation for Injection Molding and Extrusion Machines – Energy Savings up to 40%
Using insulation blankets on injection molding and extrusion machines is a proven method to reduce energy consumption costs in the plastic processing industry. Our company specializes in designing and manufacturing insulation tailored individually to the specific plasticizing unit (cylinder and heaters), enabling energy savings from 20% up to 40%. Moreover, the use of insulation significantly extends heater lifespan, reducing maintenance costs.
Why choose thermal insulation bands?
Insulation bands (also called thermal blankets) are flexible covers about 25 mm thick, made from materials resistant to high temperatures. Their purpose is to reduce heat loss, bringing a range of measurable benefits:
- Reduction of energy consumption in the heating system by up to 40%.
- Decreased heater wear due to more stable operating conditions.
- Increased operational safety – no risk of burns from contact with hot parts.
- Improved factory conditions – reduced heat radiation to the surroundings.
Made in Poland, Tailor-Made
Each thermal insulation is crafted from scratch in our workshop. We use only high-quality materials resistant to high temperatures. The process starts with precise measurements of the machine, allowing us to create bands that perfectly fit the heater surfaces.
- Professional on-site measurements – technical support from our team available.
- Adaptation to any type of heating system – including irregular shapes, boxes, sensors.
- Custom orders fulfilled – possible cutouts and openings, as well as different thicknesses (e.g., aerogel insulation).
How does the measurement process work?
- Cooling the machine – the device should be switched off and safe to handle.
- Removal of covers – allows direct access to the heaters.
- Measurements – we determine the circumference, width of heaters, and distances between them.
- Determining positions of auxiliary elements – such as electrical boxes, sensor outputs, etc.
- Design and production – based on collected data, we create dedicated insulation with a standard thickness of 25 mm or another specified by the client.
Our insulation offers:
- Immediate savings – lowering energy costs during machine operation.
- Longer heater lifespan – reduced load means less wear.
- “Made in Poland” quality – proven materials and precise workmanship.
- Increased operator safety – no risk of burns.
- Better working comfort – less temperature rise in the environment.
- Quick return on investment – low installation cost and fast results.
Solutions for Non-Standard Needs
We usually produce separate bands for each heater, ensuring perfect fit and easy installation. Upon customer request, we also create larger sets – e.g., insulation for entire molds heated outside the machine.
Want to reduce energy costs? Contact us!
We offer full support for thermal insulation projects for injection molding and extrusion machines – from measurement to installation. Each project is handled individually to achieve maximum efficiency with minimal effort.
Save up to 40% energy from the first day of use!
Main benefits:
- Lower energy consumption in the heating system (20–40%)
- Longer heater lifespan
- Improved workplace safety
- Comfortable temperature in the factory
- Low investment cost
- Flexibility and individual approach
